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Aerospace manufacturing and assembly require more than a clean workspace. Sensitive aircraft components, avionics, spacecraft hardware, optical systems, sensors, and precision assemblies can be affected by particulate contamination, foreign object debris (FOD), molecular contamination, and uncontrolled environmental conditions.

NCI Clean provides Aerospace Cleanroom solutions, equipment and supplies to support contamination-sensitive aerospace manufacturing, assembly, testing, inspection, integration, maintenance and rework operations. From cleanroom infrastructure and HEPA/ULPA filtration to apparel, cleaning supplies, ESD protection and material-transfer products, NCI can help identify solutions appropriate for your process and contamination-control requirements.

Discover our various cleanroom options, explore our vendor list, or download a catalog today.

Aerospace Contamination Control: Beyond Particle Counts

The appropriate level of contamination control for an aerospace operation depends on the hardware, process, and contamination risks involved. The goal isn’t necessarily to create the cleanest possible environment. Instead, the environment should provide the level and type of control necessary to protect the hardware and support the process.

Airborne particle classification under ISO 14644 is important, but it may not tell the whole story for aerospace applications. ASTM E2217 specifically recognizes that spacecraft assembly and integration can involve extended hardware exposure, sensitivity to hydrocarbons and other molecular contaminants, and changing contamination-control requirements throughout fabrication and testing.

That means an effective aerospace contamination-control strategy may need to address more than airborne particles. Depending on the application, considerations can include:
  • Particulate contamination
  • Foreign object debris (FOD)
  • Molecular contamination
  • Hydrocarbons, silicones, and other residues
  • Electrostatic discharge (ESD)
  • Temperature and humidity
  • Airflow and pressure differentials
  • Personnel-generated contamination
  • Material transfer between controlled areas
  • Cleanroom apparel and gowning
  • Cleaning and maintenance procedures
  • Controlled storage and handling
NCI Clean helps customers identify cleanroom products and equipment that align with their specific contamination-control objectives.

Aerospace Cleanroom Applications

Aerospace contamination control can play a role throughout the manufacturing and lifecycle of sensitive hardware. NCI Clean supports controlled-environment requirements for applications including:
  • Aircraft Component Manufacturing & Assembly
  • Aerospace Electronics & Avionics
  • Spacecraft & Satellite Component Assembly
  • Optical & Sensor Manufacturing
  • Component Assembly
  • Inspection, Testing & Integration
  • Maintenance & Rework

Aerospace Cleanroom Equipment

NCI Clean supplies a broad range of Aerospace Cleanroom Equipment to help establish and maintain controlled environments. The appropriate equipment depends on the required cleanliness level, process, facility layout, and contamination risks.

Available solutions can include:
  • Modular cleanrooms
  • Clean benches and workstations
  • HEPA- and ULPA-filtered equipment
  • Air showers
  • Pass-throughs and material-transfer equipment
  • Cleanroom storage cabinets
  • HEPA-filtered storage
  • Cleanroom carts and shelving
  • ESD-safe furniture and storage
  • Cleanroom vacuums
  • Shoe cleaners
  • Glove boxes
  • Anti-fatigue and ESD-safe mats
  • Controlled-environment accessories
NCI's cleanroom equipment selection includes products from numerous established manufacturers, allowing customers to choose equipment based on their facility and process requirements rather than being limited to a single product line.

HEPA & ULPA Filtration for Aerospace Cleanrooms

Air filtration is fundamental to many controlled environments. HEPA and ULPA filtration can help remove airborne particulate contamination and maintain the required air cleanliness within a cleanroom or controlled area.

The appropriate filtration strategy depends on the cleanroom classification, airflow design, process requirements, and contamination-control objectives. NCI Clean supplies HEPA and ULPA filtration products as well as equipment incorporating high-efficiency filtration. For aerospace applications, consider filtration as part of the overall contamination-control strategy rather than a standalone solution.

Temperature, Humidity & Airflow Control

Environmental conditions can influence both the process and the hardware being manufactured or assembled. Depending on the application, aerospace controlled environments may need to manage:
  • Temperature
  • Relative humidity
  • Airflow patterns
  • Air changes
  • Pressure differentials
  • Airborne particulate levels
Pressure relationships can help control contaminant movement between adjacent areas, while controlled airflow and filtration can help remove particles generated within the environment.
The appropriate configuration depends on the facility, process, and required level of environmental control.

ESD Control for Aerospace Electronics

Aerospace electronics and avionics can require protection from electrostatic discharge in addition to particulate contamination.
NCI Clean provides ESD-safe products for controlled environments, including:
  • ESD work surfaces
  • Grounding wrist straps and cords
  • Heel and toe grounders
  • ESD-safe flooring and mats
  • Static-control meters
  • Ionizing air equipment
  • ESD-safe storage
  • ESD-safe bags and containers
  • ESD-safe cleanroom garments
These products can be incorporated into an overall static-control program based on the operation's requirements.

Aerospace Cleanroom FOD Prevention & Personnel Contamination Control

People are an important source of contamination in any controlled environment. Personnel can introduce particles, fibers, skin flakes and other contaminants into a cleanroom simply through normal movement and activity.
FOD prevention and personnel contamination control therefore need to be considered alongside filtration and facility design.
Depending on the application, NCI Clean can supply:  
NCI's cleanroom supply portfolio includes products for wiping, cleaning, surface preparation, packaging, ESD control, and routine cleanroom maintenance.

Controlled Storage & Material Transfer

Contamination control doesn't stop at the work surface. Materials and components can be exposed to contamination during transport, staging, or storage.
Controlled storage and material-transfer solutions can help maintain the condition of sensitive aerospace components between process steps.
NCI provides cleanroom storage options including: Storage solutions can also incorporate ESD protection, airflow considerations, and other features depending on the application.

Choosing the Right Aerospace Cleanroom Solution

No single cleanroom configuration fits every aerospace application.
A facility assembling sensitive optical components may have different contamination-control requirements than an aircraft component manufacturer, avionics assembly operation, or aerospace maintenance area. The required ISO classification, filtration, environmental controls, ESD protection, apparel, and cleaning procedures should reflect the hardware and process, not simply target the lowest possible particle count.
NCI Clean approaches aerospace applications with this distinction in mind.
The team can help customers evaluate requirements such as:

What are you manufacturing or handling?

Sensitive electronics, optical components, spacecraft hardware, and precision mechanical assemblies may have different contamination sensitivities.

What processes are being performed?

Manufacturing, assembly, inspection, testing, integration, and rework can introduce different contamination risks.

What contaminants matter most?

Particulate contamination may be the primary concern in one application, while molecular contamination, ESD, or FOD may be more significant in another.

How will people and materials move through the facility?

Gowning, material transfer, storage, and workflow can significantly affect contamination control.

What level of environmental control is actually required?

The goal should be an environment that protects the hardware and supports the process without unnecessarily over-engineering the facility.

Aerospace Cleanroom Solutions from NCI Clean

NCI Clean provides cleanroom products and controlled-environment solutions for aerospace manufacturers, assemblers, laboratories, and other contamination-sensitive operations.

Whether you are establishing an aerospace cleanroom, upgrading an existing controlled area, or looking for reliable recurring supplies, NCI Clean can help identify products that fit your requirements.

Need help selecting Aerospace Cleanroom Equipment or Aerospace Cleanroom Supplies? Contact NCI Clean to discuss your application, or request a quote today.
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